In my blog you will learn,how to maintain Shop Floor for Autoparts manufacturing industries on daily basis. Also include Amazon affiliate links, If you click & buy anything as per need I will get a little commission with no extra cost to you.
Abnormal Situations in shopfloor
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Abnormal Situation:
Abnormal situations are the situations when condition of 4M resources is abnormal means not as normal.We have take some actions as defined below:
5S are the five pillers supporting a system for improvement in the company. The purpose of 5S activities is to improve the organisation cleanliness & orderliness to world class level for achieving excellence in operation management. Sorting out ( Seiri) : Segregate between wanted & unwanted things. Then remove the unwanted things from the shopfloor. Systematic arrangement ( Seiton) : To make place for everything & everything in its place. Anything should be found within 30 sec. Shine ( Seiso) : Everything should be clean in the Shopfloor. No any dust & dirt found on anything. Standardization ( Seiketsu) : It is a method to maintain above three activities. Make rules, work instructions,SOP & check sheets to follow above activities. Self Descipline ( Shitsuke) : It means to make a habit to continuously maintain all activities as per standard, procedures etc. The first four pillars can be implemented without difficulty if the wor...
Shop Floor Check Points: 1. Operators : Check all operators working in the shop should be as per Skill Matrix. Also check their skill level as per required level for the job. 2. Operation Standard : Check that the OPS/WI should be available on each machine & easy to view, read & in local language ( Hindi,Marathi etc.) 3. Limit Samples: Check that the Limit Sample should be available of each parts & also check expiry date of limit samples. 4 . Set up Approval: Check that set up approval done of each machine with sign,date & approval report. Also keep the sample on machine at defined location for the shift. 5 . Red Bins: Check that red bin should be available on each machine. Also check red marking is done on NG parts lying in the red bin. 6 . Material Location & Identification: All parts ( RM, WIP & FG) s...
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